COMOSS High-Speed Cable Solutions - Engineered for the AI, High-Speed Computing, and Communications Era

In the age of AI computing and big data, high-speed cables have become crucial for system performance. Their manufacturing goes beyond simple wire processing; it demands precise, repeatable process control with electrical and mechanical integrity. This includes meticulous impedance control, consistent solder joints and contacts, and effective shielding and symmetrical structures.

COMOSS specializes in professional process solutions for high-speed cable manufacturing. From material selection and structural design to workstation integration, equipment and fixture application, and rigorous testing and validation, we enhance product electrical performance stability, ensuring process consistency and high yield production. This provides a robust technical foundation for high-speed transmission applications such as PCIe, USB4, HDMI 2.1, SerDes, Silver, and MCIO.

 

COMOSS High-Speed Cable Manufacturing Features

1. Rigorous Structural Craftsmanship, Diverse Options

• Offers a variety of Single-Pair and Flat Cable structures, as well as composite combinations.
• Features Fine Pitch (0.6/0.65/0.8 mm) and Small Spacing down to 0.3mm.
• Utilizes 31 AWG fine conductors to meet high-speed cable routing requirements.

2. Upgraded Processes Towards Automation and High Precision

• Integrates core wire insulation stripping and removal workstations, streamlining the wire arrangement process.
• Combines Hotbar thermocompression bonding + pin forming workstations + high-precision fixtures.
• High-precision fixtures ensure consistent and accurate spacing for high-density cable routing, enabling multi-pin positioning.
• Stable temperature control and small-pitch soldering heads enable simultaneous multi-pin soldering.

3. Automated Application, Significant Yield Improvement

• Traditional manual pin forming: Approximately 45 seconds per PIN, with about 15% defects (breaks, misalignments).
• After COMOSS process integration: Yield increases by approximately 40-50%, saving 25-45% in labor time.

Left image: Shows solder bridging after traditional manual pin forming and Hotbar soldering.

Right image: Demonstrates an excellent finished product, requiring no manual rework, achieved through process integration (Hotbar soldering, a dedicated pin forming station, and a high-precision fixture).

 

Consult COMOSS experts now !

 

COMOSS High-Speed Cable Product List

 

COMOSS Automated High-Speed Cable Production Line: Boosting Manufacturing Yield and Capacity